Global Twin Screw Extruder Market to hit USD 6.8B by 2035, driven by plastics & pharma growth: FactMR

 The global twin screw extruder market is on a steady growth trajectory, projected to rise from USD 4,800.0 million in 2025 to USD 6,800.0 million by 2035, recording a CAGR of 3.5%, according to the latest research from Fact.MR. This expansion is fueled by rising demand for advanced plastic compounding, precision food processing, and pharmaceutical manufacturing solutions across industrial applications worldwide.

The Fact.MR report, “Twin Screw Extruder Market Forecast and Outlook 2025–2035,” highlights the market’s evolution as manufacturers increasingly adopt co-rotating extrusion systems and automated process control platforms to enhance efficiency, product quality, and operational flexibility.

A Decade of Incremental Growth Anchored by Co-Rotating Technology

Between 2025 and 2030, the twin screw extruder market is expected to grow from USD 4,800.0 million to USD 5,700.0 million, adding USD 900.0 million in value. This period emphasizes the widespread adoption of co-rotating extruders for industrial-scale plastic compounding and food processing applications, driven by improved mixing efficiency, thermal stability, and automated monitoring capabilities.

From 2030 to 2035, the market will expand further to USD 6,800.0 million, contributing an additional USD 1,100.0 million. This latter phase is characterized by growing penetration in pharmaceutical applications, integration with digital control systems, and compatibility with existing manufacturing infrastructures.

“The twin screw extruder has shifted from a standard manufacturing asset to a critical production system,” said a Fact.MR analyst. “Manufacturers are now prioritizing systems that ensure material consistency, operational reliability, and digital integration for predictive maintenance and smart manufacturing.”

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Quick Stats for Twin Screw Extruder Market

Segment Analysis

By Type: Co-rotating extruders dominate the market, offering superior mixing efficiency and self-cleaning characteristics ideal for heat-sensitive materials and precision applications. Counter-rotating systems, representing 40% of the market, cater to high-pressure and specialized processing needs.

By Application: Plastics lead the market with 45% share, driven by engineered thermoplastics, specialty compounds, and masterbatches. Food processing accounts for 20%, supported by high-capacity manufacturing facilities and stringent hygiene standards. Pharmaceutical applications contribute 15%, focusing on drug formulation and active ingredient processing.

By Operation: Continuous extrusion systems command 70% market share, favored for high-volume production and efficiency. Batch processing retains 30% share for specialized research and small-scale operations.

Regional Outlook

India: The fastest-growing market with 4.6% CAGR, driven by manufacturing modernization and cost-effective processing solutions in Delhi, Mumbai, and Chennai.

China: High-volume adoption in Guangdong, Jiangsu, and Zhejiang provinces, achieving 4.0% growth through industrial expansion and government initiatives.

South Korea: Advanced integration of extrusion systems in Seoul, Busan, and Ulsan supports 3.3% CAGR through industrial modernization.

USA: Safety-compliant adoption in Ohio, Texas, and California ensures 3.2% CAGR, underpinned by regulatory adherence and mature manufacturing infrastructure.

Europe: Germany (3.1%), Italy (3.0%), and Japan (2.9%) maintain stable growth with premium-quality processing systems and precision manufacturing applications.

Key Drivers and Trends

1. Plastic Compounding Demand: Rising requirements for precise material properties in engineering plastics and masterbatches.
2. Food Processing Expansion: Increased need for high-capacity, food-grade extrusion systems.
3. Pharmaceutical Manufacturing: Compliance-driven adoption of precision extrusion solutions.
4. Digital Integration: IoT-enabled monitoring, predictive maintenance, and smart manufacturing adoption.
5. Asian Market Growth: Regional manufacturing modernization and industrial capacity expansion.

Competitive Landscape

Top market participants include:

• Coperion GmbH
• JSW (Japan Steel Works, Ltd.)
• Leistritz AG
• Thermo Fisher Scientific Inc.
• Bühler Group
• Berstorff GmbH (KraussMaffei division)
• Toshiba Machine Co., Ltd.
• Steer Engineering
• Tosoh Corporation
• Toshiba TEC Corporation

Together, the top 3–4 players control roughly 40–45% of market revenue, focusing on multi-region service capabilities, specialized processing systems, and digital integration.

Outlook: Industrial Excellence Through Smart Extrusion

The twin screw extruder market is transitioning from conventional hardware-centric production to digitally integrated, data-driven manufacturing ecosystems. Emerging technologies, including AI-based process monitoring and automated material handling, are reshaping operational efficiency, product consistency, and predictive maintenance capabilities.

“Twin screw extruders are becoming central to smart manufacturing,” the Fact.MR analyst concluded. “Manufacturers investing in adaptable, IoT-enabled systems will capture the next wave of growth in plastics, food, and pharmaceuticals.”

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About Fact.MR
Fact.MR is a global market research and consulting firm, trusted by Fortune 500 companies and emerging businesses for reliable insights and strategic intelligence. With a presence across the U.S., UK, India, and Dubai, we deliver data-driven research and tailored consulting solutions across 30+ industries and 1,000+ markets. Backed by deep expertise and advanced analytics, Fact.MR helps organizations uncover opportunities, reduce risks, and make informed decisions for sustainable growth.